Tele-Wire Diamond Sawing Machine mo SiC Sapphire Ultra-Hard Brittle Materials
Folasaga ile Multi-Wire Diamond Sawing Machine
Ole masini va'aiga taimane tele-uaea ose faiga fa'aonaponei fa'aonaponei ua fa'atulagaina mo le fa'agaioiina o mea e matua'i malō ma ma'ale'ale. E ala i le fa'aogaina o le tele o uaea fa'apipi'i taimane tutusa, e mafai e le masini ona tipiina i le taimi e tasi le tele o wafers i le ta'amilosaga e tasi, ausia uma le gaosiga maualuga ma le sa'o. O lenei tekinolosi ua avea ma meafaigaluega taua i alamanuia e pei o semiconductors, solar photovoltaics, LEDs, ma mea faʻapitoa e pei o le SiC, safaira, GaN, quartz, ma alumina.
Pe a faatusatusa i le tipiina o le uaea e tasi, o le faatulagaga tele-uaea e tuuina atu le tele i le fiaselau o fasi pepa i le faaputuga, e matua faaitiitia ai le taamilosaga aʻo tausia lelei le mafolafola (Ra <0.5 μm) ma le saʻo saʻo (± 0.02 mm). O lona mamanu fa'atusa e tu'ufa'atasia ai le fa'aogaina o le uaea fa'aautomatika, faiga fa'aogaina o mea faigaluega, ma le mata'ituina i luga o le initaneti, fa'amautinoaina le gaosiga otometi mo se taimi umi, mautu, ma atoatoa.
Fa'ainisinia Fa'atekinisi ole Multi-Wire Diamond Sawing Machine
| Aitema | Fa'amatalaga | Aitema | Fa'amatalaga |
|---|---|---|---|
| Le tele o galuega (Square) | 220 × 200 × 350 mm | Ave le afi | 17.8 kW × 2 |
| Ole tele ole galuega (Ta'amilosaga) | Φ205 × 350 mm | Uaea ave afi | 11.86 kW × 2 |
| Va'aiga o le spindle | Φ250 ±10 × 370 × 2 axis (mm) | afi si'i laulaufaigaluega | 2.42 kW × 1 |
| Tulaga autu | 650 mm | Swing motor | 0.8 kW × 1 |
| Uaea tamo'e saoasaoa | 1500 m/min | Fa'atonuga afi | 0.45 kW × 2 |
| Uaea lautele | Φ0.12–0.25 mm | Tese afi | 4.15 kW × 2 |
| Si'i le saoasaoa | 225 mm/min | Slurry afi | 7.5 kW × 1 |
| Max. liliu laulau | ±12° | Lafoa'i tane vai | 300 L |
| Su'ega tulimanu | ±3° | Fa'amama fa'afefe | 200 L/min |
| Fa'ase'e fa'asetete | ~ 30 taimi / min | Temp. sa'o | ±2 °C |
| Fua fafaga | 0.01–9.99 mm/min | Paoa sapalai | 335+210 (mm²) |
| Fua fafaga uaea | 0.01–300 mm/min | Ea oomi | 0.4–0.6 MPa |
| Tele masini | 3550 × 2200 × 3000 mm | mamafa | 13,500 kilokalama |
Mechanism Galulue ole Multi-Wire Diamond Sawing Machine
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Gaio'i tipi uaea tele
Ole tele o uaea taimane e feoa'i ile saoasaoa fa'atasi e o'o ile 1500 m/min. O u'amea e ta'ita'ia sa'o ma le fa'atonutonuina o tete'e (15-130 N) e fa'amautu ai uaea, e fa'aitiitia ai le avanoa e se'e pe gau. -
Sa'o Fafaga & Tulaga
O le fa'atulagaina o le tautua e ausia le ± 0.005 mm sa'o. Ole fa'aogaina ole laser po'o le va'ai-fesoasoani fa'aoga e fa'aleleia ai i'uga mo foliga lavelave. -
Fa'alili ma Ave'esea otaota
E fa'aauau pea ona ave'ese tupe meataalo ma fa'amalieina le vaega faigaluega, puipuia ai le fa'aleagaina o le vevela. Ole su'ega fa'atele-vaega e fa'alautele ai le ola malūlū ma fa'aitiitia le taimi fa'aletonu. -
Polokalama Pulea Atamai
O aveta'avale servo tali maualuga (<1 ms) e fa'afetaui lelei mea'ai, vevesi, ma le saoasaoa uaea. Tu'ufa'atasi pulega fua ma tasi-kiliki fa'amaufa'ailoga e fa'afaigofie le gaosiga tele.
Manuia Autu ole Masini Sawing Taimane Tele-Uea
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Fa'atosina maualuga
E mafai ona tipiina 50-200 wafers i le taʻavale, faʻatasi ai ma le gau o le kerf <100 μm, faʻaleleia le faʻaogaina o mea e oʻo atu i le 40%. Ole fa'aogaina ole 5-10x ole faiga masani ole tasi-uaea. -
Pulea Sa'o
Fa'amautu fa'aletonu uaea i totonu o le ±0.5 N e fa'amautinoa ai fa'ai'uga tumau i mea ma'ale'ale eseese. O le mata'ituina o le taimi moni i luga o le 10" HMI feso'ota'iga e lagolagoina ai le teuina o fua ma fa'agaioiga mamao. -
Fetuuna'i, Faufale Faufau
E fetaui ma le lautele o uaea mai le 0.12-0.45 mm mo faiga tipi eseese. Ole fa'aogaina ole robotic e mafai ai ona fa'aautomate atoatoa laina gaosiga. -
Alamanuia-Vaega Fa'atuatuaina
O fa'avaa fa'amea mamafa/fa'amama e fa'aitiitia ai fa'aletonu (<0.01 mm). Taiala pulleys ma sima po o carbide coatings e maua ai le silia ma le 8000 itula o le olaga tautua.
Fa'aoga Field of Multi-Wire Diamond Sawing Machine
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Semiconductors: Otiotiina SiC mo modules eletise EV, substrates GaN mo masini 5G.
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Photovoltaics: Fa'asao tele fa'ama'i masi fa'asolo ma ±10 μm tutusa.
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LED & mata: Safaira mea'ai mo epitaxy ma sa'o opitika elemene ma <20 μm mata tipi.
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Ma'aa'e Mata'utia: Fa'agasologa o alumina, AlN, ma mea fa'apena mo le va'alele ma vaega o le fa'afoega o le vevela.
FAQ – Multi-Wire Diamond Sawing Machine
Q1: O le a le lelei o le tele-wire sawing pe a faʻatusatusa i masini tasi-uaea?
A: E mafai ona tipi le tele o uaea i le faitau selau o wafers i le taimi e tasi, faʻateleina le lelei e 5-10 ×. O le faʻaaogaina o meafaitino e maualuga atu foi ma le gau o le kerf i lalo ole 100 μm, ma faʻalelei ai mo le gaosiga tele.
Q2: O a ituaiga mea e mafai ona faʻaogaina?
A: O le masini ua mamanuina mo mea malō ma vaivai, e aofia ai le silicon carbide (SiC), safaira, gallium nitride (GaN), quartz, alumina (Al₂O₃), ma le alumini nitride (AlN).
Q3: O le a le mea e mafai ona ausia ma le tulaga maualuga?
A: E mafai ona o'o atu le talatala i le Ra <0.5 μm, fa'atasi ai ma le sa'o o le ± 0.02 mm. Edge chipping e mafai ona pulea i <20 μm, feiloai semiconductor ma optoelectronic alamanuia tulaga faatonuina.
Q4: O le tipiina o le faagasologa e mafua ai le ta'e po'o le fa'aleagaina?
A: Faʻatasi ai ma le faʻamaluluina maualuga ma le tapuni tapuni faʻalavelave faʻalavelave, o le lamatiaga o micro-taʻetaʻe ma faʻalavelave faʻaleagaina e faʻaitiitia, faʻamautinoa le lelei atoatoa o le wafer.
